MECART Cleanrooms

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High-Quality, Turnkey Modular Cleanrooms

MECART is a Canadian high-quality manufacturer that designs, builds and installs freestanding modular cleanrooms using self-supporting panels for use in pharmaceutical applications in the US, Canada and worldwide.

 

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MECART is a high-quality, Canadian manufacturer that designs, builds and installs freestanding modular cleanrooms using self-supporting panels for use in pharmaceutical applications in the US, Canada and worldwide.

Established in 1974, we offer turnkey solutions with our comprehensive in-house design, engineering and manufacturing capabilities, all conducted under an ISO 9001 certified quality assurance system. Our projects vary in application and size, ranging from 150ft²-50,000ft².

Modular cleanrooms with our Cam Lock advantage

MECART’s modular cleanrooms are constructed using entirely prefabricated panels, which can include LED lighting fixtures and pre-wired outlets, as well as other integrated utilities like deionized water or compressed gases, reducing on-site work and installation time, driving consistently high quality, flexibility and prompt delivery. The unique modular advantage to our cleanrooms is its Cam Lock system, which allows simple assembly and also allows for room reconfiguration or even 100% relocation.

Cleanroom wall panels can be constructed to be 4in thick using two two galvannealed steel panels.
Equipment can be installed above the room due to self-supporting steel structures, which make up our cleanroom walkable ceilings.
Cleanrooms can be installed worldwide, with either a full MECART installation team or one of our supervisors working with a local team.
We aim to ensure our clients’ projects are always delivered on schedule, under individual performance standards.
Ceiling panels preconfigured for filtration and lighting allow for the direct integration of fire sprinkler heads, HEPA and ULPA filter units and more.
For simple assembly, our cleanrooms are fitted with a Cam Lock, which is a unique modular advantage to our products.
We can control each aspect of the manufacturing process from beginning to end, as we manufacture the entire cleanroom in our plant.
All cleanroom walls are left with a sleek surface finish, due to locked panels fitting together faultlessly.
Our wall panels are pre-engineered, pre-fabricated and custom-made for numerous cleanroom projects.
Our in-house design, engineering and manufacturing capabilities allow us to offer turnkey solutions handled under an ISO 9001 certified quality assurance system.

Custom-made wall panel and HVAC systems

The heart of our system is two durable galvannealed steel panels joined to create a four-inch panel, allowing for the placement of electrical outlets, low air returns and ducts and mechanical components within the wall.

Adjacent wall panels slide together and connect with side hooks, which lock firmly into place. Once locked, panels fit together seamlessly, leaving cleanroom walls with a sleek surface finish. All panels are custom-made and tailored to your specific cleanroom project.

They are pre-engineered and prefabricated, eliminating additional cutting and grinding during installation.

Assembly can be carried out with no disruption, as cutting, grinding and filing are not necessary. Dismantling is as simple as assembly, allowing for quick and easy reconfiguration if required.

Our in-house mechanical engineers work alongside clients to determine the HVAC system best suited to the individual cleanroom, whether a third-party solution or a MECART custom-built system. Our HVAC systems are manufactured in our plant, adhering to our strict ISO quality guidelines.

All-inclusive turnkey solutions

In addition to manufacturing cleanrooms, we can also assume full responsibility for our customers’ entire project upon request.

Our turnkey solution avoids unnecessary costs on design, engineering, project management, project supervision and on-site construction. We reduce training costs for contractors who may be unfamiliar with the strict rules of cleanroom environments.

We aim to meet or exceed all applicable regulations, such as the Food and Drug Administration (FDA), Good Manufacturing Practices (GMP), ISO and the United States Pharmacopeia (USP).

Dedicated in-house specialists for client project needs

Our in-house architects, engineers and technicians remain dedicated to client projects from the initial stages to determine specific requirements, staying with the project through installation completion, commissioning and validation.
We install cleanrooms globally, with one of our supervisors working with a local team or a full MECART installation team, ensuring rapid installation and compliance with local regulations.

Guaranteed performance and compliance

We are committed to delivering our clients’ projects on schedule and meeting or exceeding your individual performance standards. Furthermore, we do not depend on third-party suppliers. We manufacture the whole cleanroom in our factory, which means we can control every aspect of the manufacturing process.

We guarantee that our cleanrooms will meet all performance specifications that they are designed for, making any required modifications if requested.

Galvannealed steel coating is more robust than galvanized steel. Galvannealed steel panels are anti-static and electrostatic discharge material (ESD)-compatible, non-combustible, non-corrosive and impact resistant.

Self-supporting walkable ceiling systems

Our freestanding cleanrooms use self-supporting panels, ensuring the cleanroom is detached from the main building roof structure – we do not need to make any attachment to your current walls or ceilings.

Our ceilings are also fully walkable as well as seamless, allowing installation of equipment above the room. Maintenance technicians can walk on the cleanroom ceiling, eliminating the need for obstructive and costly mezzanines and catwalks.

Optional seamless wall-to-ceiling coving

We can use coved corners for hard-to-clean right angles on wall-to-ceiling and wall-to-floor joints. This is typically required in situations where aseptic operations are being conducted, as well as in more rigid classes, such as ISO 5 and 6, to create easy to clean environments.

Preconfigured utilities for filtration and lighting

HEPA and ULPA filter units, lighting, and fire sprinkler heads can be integrated directly into ceiling panels that are preconfigured for filtration and lighting. Maintenance such as servicing lights and cleaning HEPA / ULPA filters can be carried out from the ceiling without entry to the cleanroom, preserving the clean environment and reducing maintenance costs.

Our ceiling system uses pre-engineered and prefabricated steel panels with preconfigured lighting, HEPA filters and penetrations for sprinklers or sprinkler openings, as well as fire alarms and video cameras.

White Papers

  • Modular Cleanrooms

    MECART installs cleanrooms worldwide with either a full MECART installation team or one of our supervisors working with a local team, ensuring rapid installation and compliance with local regulations.

Press Releases

  • New US Plant

    BIG NEWS!! We are soooo happy to announce that we are launching a new plant in Greenville, South Carolina. The facility will span 32,000 square feet and is expected to be fully operational in October 2021.

  • Mecart Selected by Knowles for its State-of-the-Art Cleanroom

    Knowles Precision Devices (KPD), a division of Knowles Corporation, manufactures Multilayer, Single Layer, High Reliability and Precision Variable Capacitors, EMI Filters and Microwave Devices such as Couplers, RF Filters and Splitters, presently working on the creation of its mmWave Filters to support first-generation 5G wireless communication needs.

Address
159 Democrat Road
Mickleton, NJ
08056
United States of America

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110, Rue de Rotterdam
St-Augustin-de-Desmaures
Québec
G3A 1T3
Canada